Common phthalates and their uses in industry [7] | ||||||||||||||||||||||||||||
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Common phthalates and their uses in industry [7] | ||||||||||||||||||||||||||||
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Over the past decade, environmental groups, consumers, and government legislation have pushed companies to search for phthalate alternatives. Regardless of the alternatives, in order to successfully phase out phthalate plasticized PVC, substitutes must be easy to process with conventional equipment, stand up to the required mechanical properties, and be manufactured at reasonable prices. When selecting an alternative, manufacturers must often make trade-offs by sacrificing some desired material properties for others that are deemed priorities. For example, it is possible to use less environmentally detrimental polymers such as EVA as alternatives to PVC, but they do not provide mechanical properties as desirable as PVC’s [42].
The need for alternatives for phthalates has led manufacturers to create alternatives that share many properties of the phthalate plasticizers without creating endocrine disruption. According to one of the studies conducted by Gray et al. [23], di(2-ethylhexyl) terephthalate (DEHT, see the following left figure) is considered to be a phthalate alternative that has no disruption in sexual development in male mice relative to DEHP. This can be due to the structure of DEHT. DEHT is a terephthalate, which has ester groups on opposite sides of the phenyl ring as opposed to the groups being adjacent to each other. This hinders the ability of DEHT to bind hormone receptors and/or metabolize to a monoester [23]. According to Daniel Schmidt of the Department of Plastics Engineering at the University of Massachusetts, Lowell, DINCH (see the following right figure) is another phthalate alternative that can be used as an alternative to DINP and that is commonly used in wires due to its high molecular weight, which makes it less likely to migrate out of plastic. His recommendation for manufacturing plasticizer alternatives was to avoid aromatic rings, which can lead to endocrine disruption.
The trend to find phthalate alternatives has led environmental groups to create guides that assist electronics companies in eliminating hazardous substances from their products. The most commonly sought-after alternatives are thermoplastic elastomers and bio-based plasticizers. In 2010, a new family of phthalate-free plasticizers was used for wire insulation and jacketing. These plasticizers have shown superior performance and are also made from almost completely renewable feedstocks [43]. However, they remain to be widely accepted.
Thermoplastics, unlike phthalates, can be used in injection molding for small geometries (less than 2 mm) and complex shapes. This enables manufacturers to design smaller and lighter-weight hardware. For example, polycarbonate/acrylonitrile butadiene styrene (PC/ABS) blends have been used in electronic enclosures due to their high modulus, ductility, heat resistance, and impact strength, and are relatively inexpensive. Compositions of thermoplastic elastomers (TPEs) include thermoplastic olefins (TPE-O), copolyamides (COPA), copolyesters (COPE), styrenic compounds (TPE-S), thermoplastic polyurethanes (TPE-U), and vulcanizates (TPE-V) [44]. TPE-V is more flexible and more resistant to extreme temperatures, unlike PVC, which shrinks (Sarlink TPE-V).
TPEs can be extruded, injection-molded, and thermoformed. These are the popular processing techniques that make TPEs easy to use for manufacturing. Medical products made in theblow/fill/seal process can use TPEs for high-temperature manufacturing, whereas for other plastics such as polyethylene there is a temperature limit of around 121 °C. High-performance TPEs can be over-molded (over-molding eliminates failure of parts by creating chemical bonds between the plastic substrate and the TPE) onto rigid parts. This helps increase the longevity of parts and cost efficiency in manufacturing. Some TPEs can stretch up to 10 times their original length without permanent deformation, and while most TPEs can withstand 400 to 1,000 psi in tension, the wide range of TPE formulations allows some to reach tensile strengths of 5,000 psi [45][46].
According to a report from the University of Massachusetts [7], examples of chemical phthalate alternatives include citrates, sebacates, adipates, and phosphates. Like phthalates, chemical alternatives are typically not chemically bound to the plastic they are added to. Therefore, the alternatives can also migrate out and adversely affect the environment and human health. The major health concerns include respiratory illnesses such as asthma as well as skin and eye irritation. However, environmental effects of chemical alternatives can also include adverse effects on aquatic life such as fish, algae, and crustaceans. In addition, several chemical alternatives do not easily biodegrade and accumulate in the environment.
One class of alternative plasticizers to phthalates is bio-based plasticizers. Bio-based alternatives can be made from plant materials such as corn, soy, rice, wheat, and linseed, which makes them much less threatening to animal life. Seven out of the eleven given examples in a report [7] on bio-based alternatives are listed as biodegradable and compostable. Health concerns for these alternatives include skin and eye irritation, respiratory illnesses, and adverse effects on the nervous system. While bio-based alternatives are made from environmentally friendly materials, they are also made from GMOs (genetically modified organisms). Since it is unclear what effects GMOs may have on the environment, it is conceivable that bio-based plasticizers may have unintended effects on the natural environment.
In a study conducted by Benaniba and Massardier-Nageotte [5], epoxidized sunflower oil (ESO) was used as a bio-based co-plasticizer in PVC. The study discussed the effects of ESO when it is used with DEHP on the plasticized material. With 25 wt% of plasticizer, the hardness of the material consisting of DEHP and ESO is lower than the material that uses only DEHP (testing was conducted using the Shore A and D hardness test). In addition, the tensile strength of the plasticized material consisting of both ESO and DEHP was lower than the DEHP plasticized material (tensile strength testing was conducted through a traction test at room temperature at a speed of 20 mm min-1 using a 0.5 KN load cell). Migration was another characteristic that was measured through weight reduction at high temperatures. It was found that compositions consisting of high levels of DEHP and low levels of ESO had higher weight losses. Plasticizer migration was found to be proportional to the concentration, the temperature, the composition, and the nature of the model leachate. Moderate improvements in the measured properties of the plasticized PVC were shown at low levels until ESO was 25% incorporated. The ESO co-plasticizer was shown to be more environmentally friendly than phthalate plasticizers, and with the ideal composition, it can produce improved mechanical properties.
Different countries and regions have their own ways of regulating the use of dangerous chemicals in industry. While phthalate use is not controlled in many developing countries, certain entities such as the European Union and the U.S. government have developed legislation, although still limited, to address health concerns over phthalates.
Country |
Substance |
Limit (by weight) |
Conditions of restriction |
European Union: |
DEHP DBP BBP DIBP |
DEHP+DBP+BBP<=0.1% |
The plasticized material in toys and childcare articles. (DIBP can be used only with Authorization.) |
European Union: |
DINP DIDP DNOP |
DINP+DIDP+DNOP<=0.1% |
The plasticized material in toys and childcare articles which can be placed in the mouth by children. |
European Union: |
DEHP DBP BBP DIBP |
DEHP<=0.1% |
All electrical and electronic equipment: 22 July 2019. Category 8 (medical devices) and Category 9 (monitoring and control equipment): 22 July 2021. |
USA: |
DEHP DBP BBP |
DEHP<=0.1% |
Children's toys and childcare articles for children under 3. |
DINP
DIDP DNOP |
DINP<=0.1% |
All three phthalates are interim banned, so the restriction is applied to children's toy that only can be placed in a child's mouth and childcare articles. |
|
Japan: |
DEHP DBP BBP |
DEHP<=0.1% |
Synthetic resin, mainly composed of PVC, for children’s toys. |
DINP DIDP DNOP |
DINP<=0.1% |
Synthetic resin, mainly composed of PVC, for children’s toys are intended to contact with mouth (excluding pacifiers and teething rings) and the toys intended for children under three. Pacifiers and teething rings without using PVC as raw material. |
|
Canada: |
DEHP DBP BBP |
DEHP<=0.1% |
The vinyl in toys and childcare articles. |
DINP DIDP DNOP |
DINP<=0.1% |
The vinyl in any part of toys and childcare products that can be placed in mouth for children under 4. |
|
Brazil |
DEHP DBP BBP |
DEHP<=0.1% |
All children’s toys and childcare articles for children under 3. |
DINP DIDP DNOP |
DINP<=0.1% |
All children’s toys and child care articles that can be placed in children’s mouth. |
|
Argentina |
DEHP DBP BBP DINP DIDP DNOP |
DEHP+DBP+BBP<=0.1% |
All children’s toys and childcare articles for children under 3. |
DINP+DIDP+DNOP<=0.1% |
All children’s toys and child care articles that can be placed in children’s mouth under 3. |
||
Australia/ New Zealand: |
DEHP |
DEHP<=0.1% |
All children’s toys and child care articles that can be placed in children’s mouth under 3. |
Notes:
DEHP: Bis (2-ethylhexyl) phthalate; DBP: Dibutyl phthalate; BBP: Benzyl butyl phthalate; DINP: Di-‘isononyl’ phthalate; DIDP: Di-‘isodecyl’ phthalate; DNOP: Di-n-octyl phthalate;
DIBP: Diisobutyl phthalate
Childcare article: Any product intended to facilitate sleep, relaxation, hygiene, the feeding of children or sucking on the part of children.
Many articleas have been addressing the concerns with phthalates on the health and environment because some phthalates have been considered to affect hormone receptor proteins and enzymes, which are involved in the synthesis or activation of hormones. Some of the articles addressed on the concerns with health and environments about the leakage of phthalates Others were focused on the migration from phthalates-contained to non-phthalates and updating restrictions on the phthalates. The articles are categorized by various topics, and the number in the square bracket ahead the authors for each article represents the reference number cited in this website.
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[23] L. Gray, J. Ostby, J. Furr, M. Price, D. N. Veeramachaneni, and L. Parks, "Perinatal exposure to the phthalates DEHP, BBP, and DINP, but Not DEP, DMP, or DOTP, alters sexual differentiation of the male rat," Toxicological Sciences, Vol. 58, No. 2, pp. 350-365, 2000.
[24] S. Sivaramanan, "E-Waste Management, Disposal and Its Impacts on the Environment," Universal Journal of Environmental Research & Technology, Vol. 3, No. 5, pp. 1-7, 2013.
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[32] American Chemical Society, “Phthalates in Sediments,” Environmental Science & Technology, Vol. 29, No. 12, p. 535A, 1995.
[33] Z. Xie, R. Ebinghaus, C. Temme, R. Lohmann, A. Caba, and W. Ruck, “Occurrence and air−sea exchange of phthalates in the arctic,” Environmental Science & Technology, Vol. 41, No. 13, pp. 4555-4560, 2007.
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[5] M. Benaniba and V. Massardier-Nageotte, "Evaluation effects of biobased plasticizer on the thermal, mechanical, dynamical mechanical properties, and permanence of plasticized PVC," Journal of Applied Polymer Science, Vol. 118, No. 6, pp. 3499-3508, 2010.
[7] Lowell Center for Sustainable Production, "Phthalates and Their Alternatives: Health and Environmental Concerns," University of Massachusetts, 2011.
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[3] ECPI, "Orthophthalates," 2014.
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[35] European Commission, "RoHS Amendment adding Phthalates to Restricted Substances is Published," European Commission, 2016.
[37] L. Patton, "Toxicity Review of two less common phthalates and one phthalate alternative for the CHAP," United States Consumer Product Safety Commission, 2011.
[38] L. Patton, "CPSC Staff toxicity review of 17 phthalates," United States Consumer Product Safety Commission, 2011.
[41] U.S. Food and Drug Administration, "Guidance for industry limiting the use of certain phthalates as excipients in CDER-regulated products," The Administration, 2012.
For questions or concerns regarding phthalates or CALCE's research into phthalate safety and alternatives, contact Professor Michael Pecht:
301-405-5323 | pecht@calce.umd.edu