Defect Description

Protrusion of glass fiber in the board laminate into PTH walls that affects PTH plating thickness and can contribute to PTH cracks [1]

Defect Formation Process(s)

Possible causes for this defect can be process control variability during hole drilling, hole preparation or application of flash copper [1]

List of Tests to Precipitate this Defect

Failure Acceleration

Likelihood to Precipitate this Defect (condition)

Failure Mechanism(s)

Thermal Shock

• Cyclic thermal mechanical stress accelerates crack initiation or crack growth at the protrusions where local stress concentration is high

• Thermal mechanical stress causes fracture of the copper plating at the protrusions where local stress concentration is high

Thermal Fatigue

Thermal Mechanical Overstress

Random Vibration (RS/ED)

• Random Vibration accelerates crack initiation or crack growth at the protrusions where local stress concentration is high

• Vibration causes fracture of the copper plating at the protrusions where local stress concentration is high

✔/✇
(Defect orientation is sensitive to the vibration axes)

Mechanical Fatigue

Mechanical Overstress

Combined Environment

• Combination of Thermal Shock and Random Vibration

Combination of Thermal Shock and Random Vibration

Bend Test

• Bending can cause fracture of the copper plating at the protrusions where local stress concentration is high

(Defect at a location with significant strain due to bending)

Mechanical Overstress


[2]
 

References

[1] Tulkoff C., Hillman C., “Reliable plated through via design and fabrication.” DFR Solutions

Permission for pictures

[2] Tulkoff C., Hillman C., “Reliable plated through via design and fabrication.” DFR Solutions


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